MISHRA DHATU NIGAM LIMITED

        Our comprehensive testing services provide customizable, reliable analytical results to fit the engineering needs with state of the art facilities with accreditations and approvals.

        A comprehensive range of testing and evaluation services covering chemical analysis, mechanical, non-destructive and magnetic testing are rendered by MIDHANI.

Destructive Testing

• Sample/specimen preparation
• Heat Treating
• Metallographic
• Corrosion
• Mechanical and Magnetic Testing
• Chemical Analysis

Nondestructive Testing

• Dye-Penetrant inspection
• Ultrasonic – contact and immersion inspection
• Eddy Current inspection
• Visual inspection
• Magnetic Particle inspection

Precision specimen preparation facility

        In-house machine shop encompasses clean, temperature controlled environment and state of the art equipment including: CNC lathes, wire EDMs, surface grinder, and notching low-stress grinders. Our reputation for quality machining and superior engineering experience can make sub-size specimens & Chevron Notch to very close tolerances.

Heat treatment

        Simulated heat treatment cycles (Hardening, tempering, Solution annealing and ageing) on the specimens are performed.

Mechanical Testing

        The Mechanical Testing Labs at MIDHANI test materials in accordance with customer specific specifications as well as all applicable ASTM Standard Test Methods.

Test Facility	Specification/Standards
Tensile Testing at Room temperature (UTM 200KN)	ASTM E 8
Tensile Testing at 1000°C max Tensile Testing at Sub-zero( UTM 250KN) Provision for Round and sheets samples	ASTM E 21
Impact Testing at Room temperature Impact Testing at Subzero Temp.(up -70°C) • Charpy test equipment up to 216 ft-lbs • Izod cum charpy Impact test equipment upto 300J • Izod test equipment upto 164J	ASTM E 23
Hardness Testing (Brinell -3000kg/Rockwell hardness 150kg /Vickers hardness 50kg )	ASTM (E10/E92/E18)
Micro hardness	ASTM E 384
Fracture Toughness (UTM 100KN)	ASTM E 399
Creep & Stress Rupture 48 Machines with 20KN load-max temperatures 1050°C 2 Machines 30KN load-max temperatures 1150°C	ASTM E 150, E 139
Low Cycle Fatigue (LCF) Axial mode (Wave forms Triangular, sinusoidal, trapezoidal) Room temperature and High temperature	ASTM E606
High Cycle fatigue (HCF) Rotating bending mode (3000 RPM to 10000 RPM)	ASTM E466 BS 3518
Erichsen Cup Tester Thickness: 0.1 to 2.0mm, width 70 to 90mm	IS 1756 ASTM E643

Metallographic

        Metallography services include specimen preparation, Optical Microscopy, In-situ Metallography, Phase analysis by Microhardness testing.

Micro Structure (Grain Size) Micro Structure with Photograph	ASTM E112
Macro Structure	ASTM E 381 & A 604(For Steels) AMS 2380 (For Ti alloys)
Inclusion Rating	ASTM E 45 Method – D
IGC testing	ASTM A 262 Practice – A
Coating Thickness	Microscopic Method

Chemical Analysis

        Our chemical Lab also employs X-Ray, Atomic Absorption, Optical Emission & Ultra-voilet visible Spectrometry and gas analysis, wet Chemistry. Optical Emission Spectrometry (OES or Arc Spark) for routine analysis of metals and their alloys. The OES has been designed specifically to meet the demands of quality in Iron, Cobalt, Titanium and Nickel-based alloys (ASTM E353).

        Carbon, Sulfur, Hydrogen, Oxygen, and Nitrogen content in steel and titanium is determined by the inert gas fusion thermal conductivity method (ASTM E1019 and ASTM E1447) utilizing Leco instrumentation.

        Chemical compositional analysis is also carried out using X-ray Fluorescence Spectrometry, PMI, semi-quantitative analysis using Mobile Optical Emission Spectrometry.

 

The list of test facilities which can be made available to private entities for testing of materials/Alloys

Procedure to avail the test facilities by a private entity:

• A private entity shall submit the end use certificate.
• The Nodal officer of MIDHANI will study the technical specs of the test to be carried out.
• The slot availability along with quote will be communicated to private entity in case the available test facilities are capable of meeting the technical requirements.
• The private entity shall place a Service Order including acceptance of payment terms as per the quote and handover the job at the MIDHANI Premises to carry out the test(s).
• The test(s) will be carried out as per standard procedures/specification by MIDHANI Personnel only.
• The test reports along with the job will be handed over to the private entity.

General terms & conditions:

• The test services to private entities will be made available, only in case of spare capacity, over and above meeting the internal needs.
• All transportation of job (including loading / unloading) from / to MIDHANI’s testing premises is the responsibility of the private entity.
• Personnel from private entities to produce proof of Identity / authorization letter.
• Inspection of the job will be done by security staff before moving the job to/from MIDHANI premises.
• The testing charges are will be provided on request.
• VAT / Service / other taxes extra as applicable.
• MIDHANI will not be responsible for loss / damage to the samples while carrying out the test(s).
• If any damage occurs to equipment / property / personnel resulting from the testing of the job of private entity, the private entity should bear the expenses in repair / replacement of the facility. All necessary insurance coverage for the job shall be the responsibility of the private entity.

Contact Person

• Y Nagesh,
  Dy. Manager (Marketing),
  Mishra Dhatu Nigam Limited, Hyderabad
  Phone: 040-24184477, Fax :04024341250
  E-mail: nagesh.y@midhani-india.in